¿Cómo YIJIN Hardware Proceso de aluminio 6061-T6 anodizado negro y amarillo de oxidación conductora brida Accesorios ópticos?

¿cómo yijin proceso de hardware de aluminio 6061 t6 anodizado negro y amarillo brida de oxidación conductora accesorios ópticos

Contenido

This aluminum flange optical accessory is a custom milling aluminum part made and processed with aluminum 6061 T6 as the base material. This aluminum flange is not very difficult to process, and many custom milling suppliers can easily do it. During the processing of these aluminum flange optical accessories, the custom milling supplier will spend more energy on the details.

Or ask the custom milling supplier to at least let an experienced machining engineer perform manual machining, or ask a programmer with rich experience in CNC milling to set a more reasonable machining program for automatic machining. The former has high flexibility in machining.

Product parameters

Nombre del producto: Flange

Product Purpose: It’s Used in Optical Accessories

6061-T6 Material: Aluminio 6061-T6

Tratamiento de la superficie: Black Anodized and Yellow Conductive Oxidation

Characteristics of Aluminum 6061-T6

Brief Introduction of Aluminum 6061-T6

With high strength, and high hardness (up to HV90 degrees or more) aluminum has a good processing effect and oxidation effect. It hasn’t trachoma stomata, flatness is better. It can improve processing efficiency and reduce material costs. Aluminum 6061-T6 is the best choice for a low-price and high-quality material. 6061-T6 series for aluminum, magnesium, and silicon alloy that is a heat treatment type of corrosion resistance alloy. The strength and corrosion resistance is better and the uniformity is better. The density of 6061 aluminum alloy is 0.0000028.

Our aluminum flange optical accessories also inherit the strength and milk corrosivity of aluminum 6061-T6. Considering that aluminum flange optical accessories will inevitably encounter chemical substances in the laboratory, most custom milling suppliers also have specially carried out a deeper layer of protection and surface treatment for them, and our Yijin Hardware is no exception. We will mention our surface treatment process for these aluminum flange optical accessories below.

Aplicación

The main alloying elements in the 6061 series aluminum alloy are magnesium and silicon, which have medium strength, good corrosion resistance, weldability, and a good anodized effect. Widely used in various industrial structures requiring certain strength (85-110 degrees) and high corrosion resistance. Such as manufacturing trucks, tower construction, ships, trams, railway vehicles, furniture machinery parts, precision processing, molds, and so on.

At the same time, some sophisticated and experienced custom milling suppliers have their purchasing channels, and the price will be slightly cheaper than the market, and then they will be more favorable when they are used to cultivating their own processing technology or customizing CNC machining products for old customers. This is the case with Yijin Hardware. We are the custom milling supplier with the highest customer stickiness. There are countless customers who have cooperated with us for more than 5 years.

Componente químico

Cu: 0.15-0.4

Si: 0.4-0.8

Fe: 0.7-0.13

Mn: 0.15-0.50

Mg: 0.8-1.2

Zn: 0.25-0.50

Cr: 0.04-0.35

Ti: 0.15-0.63

They are four-digit aluminum alloys with magnesium and silicon as the main alloying elements and the Mg2Si phase as the strengthening phase.

Alloy States

T6 The condition of artificial aging after solution heat treatment. It is suitable for products that are no longer cold-processed after solid solution heat treatment (can be straightened and leveled, but does not affect the limit of mechanical properties).

Técnica de procesamiento

The Tool of Quantity: 9 tools

Tipo de herramienta: ∅16 coarse skin cutters, ∅10 butt mills, ∅2.05 drill bit, ∅1.5 drill bit, ∅1.6 reamers, M2.5 screw tap, ∅5 rose reamer

The parts have special surface treatment requirements that need to do the two-color surface treatment. They are black anodized and yellow conductive oxidation, as shown in the 3D drawing above. In order to meet the requirements of the surface of this part, we adopt the following processing methods:

① Rough machining the shape of the parts with ∅16 coarse skin cutters, ∅10 butt mill finish machining parts shape, and reserved finishing allowance for the yellow area marked on the drawing.

② Use ∅1.5 drill bit and ∅1.6 reamer machining ∅1.60H7, then use ∅2.05 drill bit and M2.5 screw tap machining size of 4x∅2.5THTU-M2.5-H6THRU, 6x∅2.5THTU-M2.5-H6THRU, finally use ∅1.8 drill bit machining 6×1.8THRU.

③ Use ∅16 coarse skin cutters and ∅10 butt mill machining height dimensions 5.6 and use ∅5 rose reamer finish machining ∅3.60×90°.

④ Use ∅2.05 drill bit and M2.5 screw tap to machining 2x∅2.05↓6.25-M2.5-6H, then use ∅2.05 drill bit and M2.5 screw tap to machining M2.5↓6(x2).

⑤ Black anodized.

⑥ Custom-made clamp and then use ∅10 butt mill to machine reserved areas of margin, finally make yellow conductive oxidation.

gavinyyi
Director General y Director de Proyectos
Shenzhen Yijin Hardware Co., Ltd.

Gavin Yi

Gavin Yi es un destacado líder en fabricación de precisión y tecnología CNC. Como colaborador habitual de las revistas Modern Machine Shop y American Machinist, comparte sus conocimientos sobre procesos de mecanizado avanzados e integración de Industria 4.0. Sus investigaciones sobre optimización de procesos se han publicado en Journal of Manufacturing Science and Engineering e International Journal of Machine Tools and Manufacture.

Gavin forma parte de la junta de la National Tooling & Machining Association (NTMA) y con frecuencia realiza presentaciones en la International Manufacturing Technology Show (IMTS). Cuenta con certificaciones de las principales instituciones de formación en CNC, incluido el programa de fabricación avanzada de la Goodwin University. Bajo su dirección, Shenzhen Yijin Hardware colabora con DMG Mori y Haas Automation para impulsar la innovación en la fabricación de precisión.

gavinyyi

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